Curriculum
- 5 Sections
- 47 Lessons
- 10 Weeks
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- Day 1 – Introduction to Process Safety Management8
- Day 2 – Hazard Identification & Risk Assessment6
- Day 3 – Operating Procedures, MOC & Mechanical Integrity15
- 3.1Operating Procedures
- 3.2Safe operating limits
- 3.3Start up & shutdown procedures
- 3.4Permit to work systems
- 3.5MOC
- 3.6MOC workflow
- 3.7Temporary & permanent changes
- 3.8Documentation & approval
- 3.9Mechanical Integrity
- 3.10Inspection & testing
- 3.11Equipment reliability
- 3.12Failure prevention
- 3.13Workshop: MOC case study
- 3.14Exercise: Mechanical integrity review
- 3.15Case Study: Heat exchanger rupture due to integrity gaps
- Day 4 – Incident Investigation & Emergency Response11
- 4.1Incident Investigation
- 4.2Root cause analysis
- 4.35 Whys, Fishbone, TapRooT
- 4.4Corrective & preventive actions
- 4.5Emergency Response
- 4.6Emergency planning
- 4.7Communication & coordination
- 4.8Drills & preparedness
- 4.9Workshop: Incident investigation simulation
- 4.10Case Study: Fire incident caused by incorrect isolation
- 4.11Exercise: Develop corrective actions
- Day 5 – PSM Auditing, Compliance & Continuous Improvement7
OSHA & CCPS PSM frameworks
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