Curriculum
- 5 Sections
- 45 Lessons
- 10 Weeks
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- Day 1 – Fundamentals of Process Troubleshooting7
- Day 2 – Process Deviation Analysis & Data Interpretation7
- Day 3 – Equipment Behaviour & Troubleshooting9
- 3.1Mechanical Equipment
- 3.2Pumps, compressors, heat exchangers
- 3.3Cavitation, fouling, vibration
- 3.4Process Equipment
- 3.5Reactors, columns, separators
- 3.6Temperature, pressure & flow deviations
- 3.7Workshop: Equipment behaviour interpretation
- 3.8Exercise: Diagnose equipment faults
- 3.9Case Study: Heat exchanger fouling reducing throughput
- Day 4 – Reaction, Separation & Heat/Mass Transfer Issues15
- 4.1Reaction Engineering Troubleshooting
- 4.2Conversion drop
- 4.3Catalyst deactivation
- 4.4Temperature control issues
- 4.5Separation Troubleshooting
- 4.6Distillation inefficiency
- 4.7Tray damage
- 4.8Poor mass transfer
- 4.9Heat/Mass Transfer
- 4.10Fouling
- 4.11Poor heat transfer
- 4.12Maldistribution
- 4.13Workshop: Reaction & separation troubleshooting
- 4.14Exercise: Heat/mass transfer diagnosis
- 4.15Case Study: Reactor conversion drop due to catalyst issues
- Day 5 – Process Optimisation & Operational Excellence7
Troubleshooting logic models
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