Curriculum
- 5 Sections
- 44 Lessons
- 10 Weeks
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- Day 1 – Introduction to Maintenance & Reliability8
- 1.1Role of maintenance & reliability in industry
- 1.2Types of maintenance (reactive, preventive, predictive)
- 1.3Reliability terminology & concepts
- 1.4Equipment failure patterns
- 1.5Maintenance maturity levels
- 1.6Workshop: Identify reliability gaps in your plant
- 1.7Exercise: Maintenance strategy mapping
- 1.8Case Study: Pump failure due to poor lubrication strategy
- Day 2 – Reliability Centered Maintenance (RCM)8
- Day 3 – FMEA & Root Cause Analysis12
- 3.1FMEA
- 3.2FMEA structure & scoring
- 3.3Severity, occurrence & detection
- 3.4Risk Priority Number (RPN)
- 3.5Mitigation planning
- 3.6RCA
- 3.7RCA tools (5 Whys, Fishbone, Fault Tree)
- 3.8Identifying root causes
- 3.9Corrective & preventive actions
- 3.10Workshop: FMEA hands on exercise
- 3.11Exercise: Conduct RCA for a failure scenario
- 3.12Case Study: Heat exchanger failure due to fouling
- Day 4 – Condition Monitoring & Predictive Maintenance9
- Day 5 – Maintenance Planning, Scheduling & Reliability Improvement7