Curriculum
- 5 Sections
- 48 Lessons
- 10 Weeks
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- Day 1 – Introduction to Hazard Identification & HAZOP8
- 1.1Importance of hazard identification
- 1.2HAZOP principles & objectives
- 1.3Process safety standards (CCPS, OSHA, IEC)
- 1.4HAZOP team roles & responsibilities
- 1.5Node selection & boundary definition
- 1.6Workshop: Select nodes for a sample process
- 1.7Exercise: Identify hazards in a PFD
- 1.8Case Study: Reactor runaway due to missed deviation
- Day 2 – HAZOP Guidewords & Deviation Analysis8
- Day 3 – Hazard Identification Techniques (HAZID, What If, FMEA)13
- 3.1HAZID
- 3.2Hazard identification checklist
- 3.3Early stage risk identification
- 3.4What If Analysis
- 3.5Scenario development
- 3.6Deviation brainstorming
- 3.7FMEA
- 3.8Failure modes
- 3.9Effects & criticality
- 3.10Risk Priority Number (RPN)
- 3.11Workshop: Conduct a HAZID session
- 3.12Exercise: FMEA scoring practice
- 3.13Case Study: Pump seal failure causing toxic release
- Day 4 – LOPA & Safeguard Evaluation12
- 4.1LOPA
- 4.2Independent protection layers
- 4.3Initiating events
- 4.4Probability of failure on demand (PFD)
- 4.5Risk reduction targets
- 4.6Safeguards
- 4.7Instrumented safeguards
- 4.8Mechanical safeguards
- 4.9Procedural safeguards
- 4.10Workshop: LOPA case study
- 4.11Exercise: Evaluate safeguard effectiveness
- 4.12Case Study: Heat exchanger rupture due to inadequate safeguards
- Day 5 – HAZOP Documentation, Reporting & Leadership7
HAZOP principles & objectives
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